Vertically Integrated Infrastructure
- Two Modern Spinning Mills that producing High Quality Combed Compact Yarns in various count ranges
- 100+ Circular Knitting machines for knitting superior Fabrics
- Modern HTHP Yarn Processing Unit
- Most Modern Fabric Processing Unit equipped for Soft Flow / Continuous Processing & Rotary Printing of Knit Fabrics
- Two World Class Garmenting Units, that can cater to a variety of fashion needs
Spinning
- Unit I @ Pithalaipatti, Dindigul
- Unit II @ Vedasandur, Dindigul
Knitting & Processing
SSM Fine Yarns @ Batlagundu, Dindigul
Spinning
Unit – I
Pithalaipatti, Dindigul
- 26,000 Combed Compact Spindles
- 500 tons of Knitting Yarns per month
- Yarn Count : Ne 20s to 40s
- Regular Cotton / Certified BCI Cotton / Certified Organic Cotton in regular, slubs & e-melange yarn varieties
Unit – II
Vedasandur, Dindigul
- 34,000 Combed Compact Spindles
- 600 tons of Knitting Yarns per month
- Yarn Counts: Ne 30s to 50s
- Regular Cotton / Certified BCI Cotton / Certified Organic Cotton in regular yarn varieties
- Ensuring Consistent Supply of Best Quality Raw Material
- Adopting 5’S’ & Quality Circle Systems
- Following strict in-process Quality Assurance Systems
- Achieving USTER High Quality Yarn Standards
Circular Knitting
- 100+ Circular knitting machines
- 700 tons of knit fabrics per month
- Qualities of Single Jersey, Open width Spandex Jersey, Rib, Interlock and Fleece
- Using Fabric engineering techniques to predict qualities right at first time
Yarn Processing
- 250 tons of dyed yarns per month
- Batch Size : 50 / 100 / 200/350 / 650/900/1650 kgs
Fabric Soft Flow Processing
- 650 tons of Soft Flow dyeing & finishing per month – Batch Sizes up to 1500 kgs
- 550 tons CPB Dyeing / Continuous Washing per month with no limitation on batch sizes of Continuous Bleaching /
- Regular / Clean Enzyme / Singed / Brushed / Peach Finish / Rubber Belt compact finished qualities
Fabric Continuous Processing
- 550 tons per month of Continuous Bleaching / Cold Pad Batch Dyeing / Continuous Washing
- No limitation on batch sizes
- Regular / Clean / Rubber Belt sanforize finished qualities
Fabric Rotary Printing
- 250 tons per month / up to 12 colors / 640 mm, 820 mm, 914 mm, 1018 mm repeats
- Laser engraving of screens for high sharpness of designs
- Pigment / Discharge / Reactive / Disperse / Glitter / Shimmer and Florescent qualities
- Adopting highest REACH standards for Dyes & Chemicals usage
- Following 4 Point Quality Inspection System
Garmenting
Color Dreams
- 1,000 Sewing machines capacity (Changes to be made at Color Dreams)
- Producing about 1.8 million units of inner-wear / activewear / loungewear / leggings per month
Color Jerseys
- 1,200 sewing machines per day at peak capacity
- Producing Inner wear / Baby wear / Kids wear / Sports wear / Tees
- Sizable capacities for piece printing & embroidery
- WRAP / SEDEX / CTPAT / GOTS / OEKO TEX Certified
- Adopting 1.5 AQL standards at all inspection levels
- Automated On-line Production Monitoring System
- Adopting 5’S’ & LEAN Manufacturing principles
- Maintaining minimum WIP to ensure better process control
Technology Partners
- ‘Saravana’ is proud to be associated with machinery manufacturers of global repute, to produce quality yarns / fabrics / garments
- Through our premier partnerships with machinery manufacturers, we have developed strong skills, extensive experience and high levels of customer satisfaction, which have ensured continuous business growth
Certifications
Saravana’s production units are certified by various international organizations for Quality Management Practices, Environmental Management, Product Safety and Ethical Compliance.
- ISO 9001: 2015
- ISO 14001: 2015
- Better Cotton Initiative (BCI)
- OEKO Tex
- Global Organic Textile Standards (GOTS)
- Organic Content Standard (OCS)
- Environmental and Social Sustainability Assessment – Higg Index
- Zero Discharge of Hazardous Chemicals Assessment (ZDHC)
- Worldwide Responsible Accredited Production (WRAP)
- Supplier Ethical Data Exchange (SEDEX)
- Customs – Trade Partnership against Terrorism (CTPAT)